Forging heating electric furnace

? ? ? ? Forging heating electric furnaceIt is a non-standard induction heating equipment that converts electric energy into heat energy through medium-frequency electromagnetic induction. It is mainly used in the field of pre-forging heating in the forging industry. It is usually combined with automation control, mechanical transmission and other components to form an intelligent heating production line and becomes the main equipment for forging heating, such as gear blank forging and heating production lines, connecting rod forging and heating production lines, etc. here,Haishan electric furnaceEditor's summaryForging heating electric furnaceThe knowledge is as follows for your reference.

one,Forging heating electric furnaceHeating principle:

? ? ? ?Forging heating electric furnaceThe power frequency alternating current is converted into an intermediate frequency current through electric energy, and then the direct current is converted into an adjustable intermediate frequency current through the frequency conversion device, which is supplied to the intermediate frequency alternating current flowing through the capacitor and induction coil, and generates high-density magnetic lines in the induction coil. And it cuts the metal material contained in the induction coil, generating a large eddy current in the metal material. This eddy current also has some properties of medium-frequency current, that is, the free electrons of the metal itself flow in the resistive metal body to generate heat, thereby heating the metal workpiece placed inside the coil.

two,Forging heating electric furnaceTechnical requirements:

1. Heating material:Forging heating electric furnaceIt can heat carbon steel, alloy steel, alloy aluminum, alloy copper, titanium alloy, stainless steel and other metal materials.

2. Heating temperature:Forging heating electric furnaceThe heating temperature is usually between 900℃-1250℃. The specific heating temperature should be comprehensively considered based on the forging material, process requirements and other factors.

3. Heating power:Forging heating electric furnaceIt is a non-standard heating equipment. The heating power is calculated specifically based on production efficiency, heating temperature, heating time, heating weight and other conditions. The general heating power range is from 100Kw to 12500Kw.

4. Electricity consumption:Forging heating electric furnaceThe electric energy consumption depends on factors such as heating power, heating temperature and heating time. Generally speaking, about 400KWh of electric energy is consumed for heating each ton of forgings.

three,Forging heating electric furnaceMain components:

1. Furnace body:Forging heating electric furnaceThe furnace body is usually composed of an induction coil, a furnace body bracket, a cooling water circuit, a gas circuit, a temperature measuring instrument and a sensor, and refractory materials. It is used to protect and support the inductor heating coil device, while preventing heat loss and improving thermal efficiency.

2. Heating body:Forging heating electric furnaceThe heating body usually consists of variable frequency power supply, capacitor bank, sensor coil, connecting cable, rhythm controller, cylinder pushing system, ladder loader, chain conveyor mechanism, infrared temperature measurement system, discharging sorting system, touch screen, It is composed of temperature display screen, Siemens PLC control system and cooling circulation system.

3. Dust removal system:Forging heating electric furnaceThe dust removal system usually consists of fans, ventilation ducts and heat exchangers, etc., which are used to discharge heat and smoke from the furnace while inhaling fresh air to ensure the temperature and atmosphere in the furnace.

4. Control system:Forging heating electric furnaceThe control system usually consists of temperature sensors, controllers, actuators, etc., and is used to accurately control parameters such as temperature and heating speed.

5. Auxiliary equipment:Forging heating electric furnaceThe auxiliary equipment includes loading machines, feeding machines, discharging machines, etc., which are used to assist the automated operation and maintenance of electric furnaces.

? ? ? Forging heating electric furnaceIts characteristics are fast heating speed, high energy utilization, easy operation, safety and reliability, etc. It is widely used in the forging field. If anyForging heating electric furnaceFor needs, please call Manager Guo at 13891812360; moreForging heating electric furnaceFor information, please follow the website of Shaanxi Haishan Mechanical and Electrical Co., Ltd. http://www.sxhszpl.com